\NOO MACHINE NOT ON
\NCAUSE:   INTERRUPTION  OF  THE  BREAK
\N         BRANCH OF  SAFETY CIRCUIT OF
\N         EMERGENCY STOP KA0412
\NEFFECT:  THE  MACHINE   SWITCHES  OFF
\N         - POWER   CIRCUITS   OF  THE
\N         MACHINE ARE NOT SWITCHED ON
\NREMOVAL: REMOVE    THE    CAUSE    OF
\N         SWITCHING OFF  (E.G. RELEASE
\N         THE   BUTTON   OF  EMERGENCY
\N         STOP) AND SWITCH THE MACHINE
\N         ON
\F
\N01 SUPPLY MODULE FAILURE
\NCAUSE:   INPUT I7-0
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: CHECK THE  CONNECTION OF THE
\N         FEEDING MODULE (SEE INSTRUC-
\N         TIONS  FOR  FEEDING MODULE),
\N         X4/3,-X4/4   WIRING  DIAGRAM
\N         PART 10
\F
\N02 SPINDLE MODULE FAILURE
\NCAUSE:   INPUT I19-0
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: CHECK   THE   CONNECTION  OF
\N         SPINDLE      MODULE     (SEE
\N         INSTRUCTIONS   FOR   SPINDLE
\N         MODULE),         X11/2-X11/1
\N         - CONTACT  OF  READINESS  OF
\N         MODULE - WIRING DIAGRAM PART
\N         11
\F
\N03 AXES MODULES FAILURE
\NCAUSE:   INPUT I23-0
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: CHECK THE  CONNECTION OF THE
\N         MODULES OF  COORDINATES (SEE
\N         INSTRUCTIONS     FOR    AXES
\N         MODULES),        X43/2-X43/1
\N         - CONTACT  OF  READINESS  OF
\N         AXES MODULES, WIRING DIAGRAM
\N         PARTS 12,13
\F
\N04 SPINDLE NOT READY
\NCAUSE:   INPUT I17=0
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: CHECK   THE   CONNECTION  OF
\N         SPINDLE      MODULE     (SEE
\N         INSTRUCTION    FOR   SPINDLE
\N         MODULE), X2/4-OUTPUT SPINDLE
\N         READY,  WIRING  DIAGRAM PART
\N         11
\F
05 SPINDLE MOTOR OVERHEATTED
\NCAUSE: INPUT I18=0,PERMITTED TEMPE-
\N       RATURE OF SPINDLE DRIVE
\N       DRIVE HAS BEEN EXCEEDED
\NEFFECT:AFTER AXES MOTION FINISHING,
\N       SPINDLE SPEED WILL BE STOPPED
\N       AND PART PROGRAM PROCESSING
\N       WILL BE INTERRUPTED - SIGNAL
\N       NC-STOP
\NREMOVAL:- CHECK THE SPINDLE MOTOR
\N          LOAD SPINDLE MODULE (SEE
\N          CHECK THE ELECTRICAL
\N          CABINET COOLING)
\N        - CHECK THE INPUT I28
\N        - WIRING DIAGRAM PART 11
\F
06 EMERGENCY SWITCH X+
\NCAUSE: IT  HAS BEEN  MOVED TO  AXIS X
\N    EMERGENCY SWITCH IN THE SENSE "+"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON X,
\N    PRESELECT AXIS X OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "-" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
07 EMERGENCY SWITCH X-
\NCAUSE: IT HAS BEEN MOVED TO  AXIS X
\N    EMERGENCY SWITCH IN THE SENSE "-"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON X,
\N    PRESELECT AXIS X OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "+" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
08 EMERGENCY SWITCH Y+
\NCAUSE: IT HAS BEEN MOVED TO AXIS Y
\N    EMERGENCY SWITCH IN THE SENSE "+"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON Y,
\N    PRESELECT AXIS Y OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "-" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
09 EMERGENCY SWITCH Y-
\NCAUSE: IT HAS BEEN MOVED TO AXIS Y
\N    EMERGENCY SWITCH IN THE SENSE "-"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON Y,
\N    PRESELECT AXIS Y OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "+" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
10 EMERGENCY SWITCH Z+
\NCAUSE: IT HAS BEEN MOVED TO AXIS Z
\N    EMERGENCY SWITCH IN THE SENSE "+"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON Z,
\N    PRESELECT AXIS Z OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "-" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
11 EMERGENCY SWITCH Z-
\NCAUSE: IT HAS BEEN MOVED TO AXIS Z
\N    EMERGENCY SWITCH IN THE SENSE "-"
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: PRESS THE LOCK BUTTON OF
\N    BRIDGING THE EMERGENCY LIMIT
\N    SWITCHES SB0725 AND SWITCH THE
\N    MACHINE ON. SELECT MANUAL MODE BY
\N    PRESSING THE ORANGE BUTTON Z,
\N    PRESELECT AXIS Z OF THE SYS.PANEL
\N    AND LEAVE THE LIMIT SWITCH BY
\N    PRESSING  THE "+" BUTTON. AFTER
\N    THE BUTTON IS RELEASED THE MOVE-
\N    MENT OF THE AXIS IS BLOCKED.
\N    MOVEMENT OF THE AXIS IS UNBLOCKED
\N    BY PRESSING THE LOCK BUTTON OF
\N    BRIDGING THE LIMIT SWITCHES.
\N    SEE WIRING DIAGRAM PART 7.
\F
\N12 X AXIS FEEDBACK RELEASED
\NCAUSE:   X AXIS FEEDBACK IS
\N         DISCONNECTED
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: - THE  DEFECT  SHOULD  NOT
\N           APPEAR UNDER NORMAL
\N           CONDITIONS
\N         - CHECK  THE CONNECTION  OF
\N           SPEED  AND POSITION
\N           FEEDBACK OF THE AXIS X
\N        -  CHECK THE VALUE OF PASSIVE
\N           RESISTANCES OF THE AXIS X
\F
\N13 Y AXIS FEEDBACK RELEASED
\NCAUSE:   Y AXIS FEEDBACK IS
\N         DISCONNECTED
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: - THE   DEFECT   SHOULD  NOT
\N           APPEAR    UNDER     NORMAL
\N           CONDITIONS
\N         - CHECK   THE CONNECTION
\N           OF SPEED AND POSITION
\N           FEEDBACK OF THE AXIS X
\N         - CHECK THE VALUE OF PASSIVE
\N           RESISTANCES OF THE AXIS Y
\F
\N14 Z AXIS FEEDBACK RELEASED
\NCAUSE:   Z AXIS FEEDBACK IS
\N                        DISCONNECTED
\NEFFECT:  THE MACHINE SWITCHES OFF
\NREMOVAL: - THE  DEFECT  SHOULD  NOT
\N           APPEAR UNDER NORMAL CONDI-
\N           TIONS
\N         - CHECK  THE CONNECTION  OF
\N           SPEED  AND POSITION
\N           FEEDBACK OF THE AXIS X
\N        -  CHECK THE VALUE OF PASSIVE
\N           RESISTANCES OF THE AXIS Z
\F
\N15 COOL.M08 CIRC. BREAKER SET OFF
\NCAUSE:   SETTING  OFF   THE  EXTERNAL
\N         COOLING    CIRCUIT   BREAKER
\N         QM1512, I11=0
\NEFFECT:  NC-STOP   -  INTERRUPTION
\N         OF  PROCESSED  PART PROGRAM
\NREMOVAL: - SET QM1512  CIRCUIT  BREA-
\N           KER INTO WORKING POSITION
\N         - CONTINUE   PROCESSING   OF
\N           PART PROGRAM BY PRESSING
\N           THE NC-START BUTTON
\N         - SEE WIRING DIAGRAM PART 15
\F
\N16 COOL.M07 CIRC. BREAKER SET OFF
\NCAUSE:   SETTING   OFF    THE   INNER
\N         COOLING    CIRCUIT   BREAKER
\N         QM1503, I10=0
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSED    PART   PROGRAM,
\N         SPEED STOP M05
\NREMOVAL: - SET THE MANUAL MODE
\N         - SET QM1503 CIRCUIT BREAKER
\N           INTO WORKING POSITION
\N         - CONTINUE   PROCESSING   OF
\N           PART  PROGRAM  BY PRESSING
\N           THE NC-START BUTTON
\N         - SEE  WIRING  DIAGRAM PARTS
\N            15-16
\F
\N17 NC STOP - M00, M01
\NCAUSE:   FUNCTIONS  M00  OR  M01 HAVE
\N         BEEN PROGRAMMED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSED PART PROGRAM
\NREMOVAL: - CONTINUE   PROCESSING   OF
\N           PART  PROGRAM  BY PRESSING
\N           THE NC-START BUTTON
\F
\N18 LOW AIR PRESSURE
\NCAUSE:   AIR  PRESSURE DROP  - SWITCH
\N         SQ0915 - I30-0
\NEFFECT:  AIR-OPERATED  POWER ELEMENTS
\N         LACK  POWER,   SOME  OF  THE
\N         FUNCTIONS MAY NOT BE CARRIED
\N         OUT
\NREMOVAL: - INCREASE THE  AIR PRESSURE
\N                TO THE VALUE OF 6 BAR
\N         - CHECK THE SQ0915  SWITCH
\F
19  MAGAZ. NOT IN INITIAL POSITION
\NCAUSE: TOOL  MAGAZINE   IS  NOT  IN
\N     INITIAL POSITION (THE LEFT POS.)
\NEFFECT:BLOCKING OF THE AXISN Z MOTION
\NREMOVAL: - MOVE  THE   TOOL  MAGAZINE
\N     INTO INITIAL POSITION
\N   - CHECK THE TOOL MAGAZINE SWITCHES
\N     SQ1815 I26, SQ1818 I27
\N   - SEE WIRING  DIAGRAM PART 18
\NNOTICE:  N  IN   MANUAL   MODES,  THE
\N         MOVEMENT  OF THE  AXIS Z  IS
\N         NOT   BLOCKED  -   THERE  IS
\N         A DANGER  OF  MACHINE DAMAGE
\N         WHEN  IT   IS  NOT  OPERATED
\N         CAREFULLY.
\F
\N20 CLAMPING-UNCLAMP. CONDITIONS?
\NCAUSE:     THE  FOLLOWING  CONDITIONS
\N           ARE NOT MET IN THE PROCESS
\N           OF  MANUAL   CLAMPING  AND
\N           UNCLAMPING:
\N          - THE SPINDLE IS STILL
\N          - THE GUARD IS OPENED
\NEFFECT:  THE    TOOL     WOULD    NOT
\N         CLAMP/UNCLAMP
\NREMOVAL: MEET   THE    ABOVE   STATED
\N         CONDITIONS
\F
\N21 MAGAZINE NOT UNDER SPINDLE
\NCAUSE:   DURING PROCESS  OF AUTOMATIC
\N    TOOL CHANGE, THE TOOL MAGAZINE
\N    IS  NOT  UNDER THE SPINDLE AT
\N    CLAMPING-UNCLAMPING THE TOOL
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL -  CHECK  THE  TOOL  MAGAZINE
\N    SWITCHES SQ1815  I26, SQ1818  I27
\N -  CHECK  THE FUNCTION OF PNEUMATIC
\N    VALVES   Y1833,1836 AND 1839
\N -  SEE WIRING DIAGRAM PARTS 17 AND18
\F
\N22 CLAMPING - MAGAZINE ROTATING
\NCAUSE:   THE  TOOL  MAGAZINE  IS  NOT
\N         STILL  IN   THE  PROCESS  OF
\N         AUTOMATIC   CHANGE   OF  THE
\N         TOOLS                 DURING
\N         CLAMPING/UNCLAMPING
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK   THE   SQ1809   I25
\N         SWITCH, IN POSITION IS I25-1
\N         - CHECK  THE  CONTACTORS  OF
\N         MOTOR  ROTATION OF  THE TOOL
\N         MAGAZINE
\N         - SEE  WIRING  DIAGRAM PARTS
\N         17, 18
\F
\N23 SPINDLE NOT POSITIONED
\NCAUSE:   THE    SPINDLE     IS    NOT
\N         POSITIONED IN THE PROCESS OF
\N         AUTOMATIC   CHANGE   OF  THE
\N         TOOLS                 DURING
\N         CLAMPING/UNCLAMPING
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - POSITION THE SPINDLE
\N         - CHECK  THE  ADJUSTMENT  OF
\N         POSITION  FEEDBACK   OF  THE
\N         SPINDLE
\F
\N24 ACTUAL VALUE TRANSFER FAILURE
\NCAUSE:   A FAILURE    OCCURS   DURING
\N         TRANSFER  OF THE  AXIS Z  OR
\N         SPINDLE POSITION BETWEEN CNC
\N         AND PLC, WRONG PARAMETERS OF
\N         TRANSFER MODULE
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: THIS   DEFECT   HAS   TO  BE
\N         CONSULTED  WITH MANUFACTURER
\N         OF THE MACHINE
\F
25 Z AXIS NOT IN POSITION
\NCAUSE:  - AXIS Z IS  NOT IN POSITION
\N    FOR   MANIPULATION OF THE TOOLS
\N    ERROR  HIGHER THAN 0.1 MM
\N  - POSITION   Z    FOR   TOOL
\N    MAGAZINE  EXTENSION  -  AXIS
\N    Z DOWN, TOOL IN THE SPINDLE
\N  - POSITION   Z    FOR   TOOL
\N    MAGAZINE  ROTATION   -  AXIS
\N    Z UP, NO TOOL IN THE SPINDLE
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - ADJUST THE  INFORCEMENT OF
\N         POSITION  FEEDBACK   OF  THE
\N         AXIS Z
\N         - CONSULT  THE  DEFECT  WITH
\N         THE MANUFACTURER
\F
\N26 CLAMPING TIME LIMIT EXCEEDED
\NCAUSE:   TOOL  IS NOT  CLAMPED WITHIN
\N         THE PERIOD OF CA. 3 SEC
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK   FUNCTION   OF  THE
\N         SWITCHES  AND ELECTROMAGNETS
\N         OF CLAMPING  SQ0908, SQ0910,
\N         SQ0912,   -   Y0931,  Y0934,
\N         Y0937
\N         - SEE  WIRING  DIAGRAM PARTS
\N         8, 9
\F
\N27 UNCLAMPING TIME LIMIT EXCEEDED
\NCAUSE:   AFTER  REPEATING  UNCLAMPING
\N         THREE TIMES THE  TOOL IS NOT
\N         UNCLAMPED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK   FUNCTION   OF  THE
\N         SWITCHES  AND ELECTROMAGNETS
\N         OF CLAMPING  SQ0908, SQ0910,
\N         SQ0912,   -   Y0931,  Y0934,
\N         Y0937
\N         - SEE  WIRING  DIAGRAM PARTS
\N         8, 9
\F
\N28 Z AXIS POSITIONING REPEAT
\NCAUSE:   REPEATED CALL OF POSITIONING
\N         MODULE OF Z AXIS
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - ERROR IN PLC PROGRAM
\N         - CONSULT  THE  DEFECT  WITH
\N         THE MANUFACTURER
\F
29 TIME - MAGAZINE SHIFTING IN
\N                             EXCEEDED
\NCAUSE:   THE  TOOL  MAGAZINE  IS  NOT
\N         INSERTED  WITHIN  THE PERIOD
\N         OF CA. 3 SEC
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK   FUNCTION   OF  THE
\N      SWITCHES  AND ELECTROMAGNETS
\N      OF  MOVEMENT   OF  THE  TOOL
\N      MAGAZINE   SQ1815,   SQ1818,
\N    - Y1833, Y1836, Y0937
\N    - WIRING  DIAGRAM  PARTS 17, 18
\N    - CHECK      THE     PASSIVE
\N      RESISTANCES   OF   THE  TOOL
\N      MAGAZINE MOVEMENT
