\N30 SPINDLE NOT IN POSITION
\NCAUSE:   THE   SPINDLE   IS   NOT  IN
\N         POSITION     DURING     TOOL
\N         MAGAZINE SHIFTING IN
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - POSITION THE SPINDLE
\N         - CHECK  THE  ADJUSTMENT  OF
\N         POSITION  FEEDBACK   OF  THE
\N         SPINDLE
\F
\N31 SPINDLE POSITIONING FAILURE
\NCAUSE:   ALLOWED     TOLERANCE     OF
\N         INACCURACY     OF    SPINDLE
\N         POSITIONING EXCEEDED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - POSITION THE SPINDLE
\N         - CHECK  THE  ADJUSTMENT  OF
\N         POSITION  FEEDBACK   OF  THE
\N         SPINDLE
\N
\F32 TOOL FAILURE-MAGAZINE SHIFTING OUT
\NCAUSE: THERE IS A TOOL IN THE SPIND.
\N   AND IN THE TOOL MAG. AT THE SAME
\N   TIME WHEN THE TOOL MAGAZINE IS
\N   SHIFTED OUT
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK THE FILLING WITH THE
\N   TOOLS OF THE SPIND.AND OF THE TOOL
\N   MAGAZINE-CHECK THE TRACKING PROBE
\N   OF THE TOOLS IN THE TOOL MAGAZINE
\N   SQ1821
\N - CHECK THE SWITCHES OF CLAMPING-
\N   UNCLAMPING  OF THE SPINDLE SQ0908,
\N   SQ0910, SQ0912
\N - SEE  WIRING  DIAGRAM PARTS 9, 18
\F
33 TIME - MAGAZINE SHIFTING OUT
\N                             EXCEEDED
\NCAUSE:   THE  TOOL  MAGAZINE  HAS NOT
\N         BEEN   SHIFTED   OUT  WITHIN
\N         PERIOD OF CA. 3 SEC
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK   FUNCTION   OF  THE
\N     SWITCHES  AND ELECTROMAGNETS
\N     OF  MOVEMENT   OF  THE  TOOL
\N     MAGAZINE   SQ1815,   SQ1818,
\N   - Y1833, Y1836, Y0937
\N   - WIRING  DIAGRAM  PARTS 17, 18
\N   - CHECK THE PASSIVE RESISTANCE
\N     OF THE TOOL MAGAZINE MOVEMENT
\F
34 TOOL IN SPINDLE
\NCAUSE:   WHEN  POSITIONING  THE  AXIS
\N   Z FOR  ROTATION OF  THE TOOL MAGA-
\N   ZINE - UPPER POSITION, THERE  IS
\N   TOOL  IN  THE SPINDLE  OR  THE
\N   SPINDLE IS NOT UNCLAMPED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - REMOVE  THE TOOL  FROM THE
\N         SPINDLE
\N   - UNCLAMP THE TOOL
\N   - CHECK THE SWITCHES OF CLAMPING/
\N     UNCLAMPING OF THE SPINDLE SQ0908
\N     SQ0910, SQ0912
\N   - SEE WIRING DIAGRAM PARTS 9,18
\F
35 MAGAZINE NOT UNDER SPINDLE
\NCAUSE:   WHEN PICKING UP THE TOOL THE
\N         TOOL  MAGAZINE IS  NOT UNDER
\N         THE SPINDLE
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - REPLACE THE  TOOL MAGAZINE
\N         UNDER THE SPINDLE
\N         - CHECK  THE  TOOL  MAGAZINE
\N         SWITCHES  SQ1815  I26 SQ1818
\N         I27
\N         - CHECK   THE   FUNCTION  OF
\N         PNEUMATIC    VALVES   Y1833,
\N         1836, 1839
\N         - SEE  WIRING  DIAGRAM PARTS
\N         17, 18
\F
36 MAGAZINE  ROTATING
\NCAUSE:   WHEN PICKING UP THE TOOL THE
\N         TOOL MAGAZINE IS NOT STILL
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK  THE  SWITCH  SQ1809
\N         I25,   TOOL    MAGAZINE   IN
\N         POSITION - I25=1
\N         - CHECK  THE  CONTACTORS  OF
\N         MOTOR  ROTATION OF  THE TOOL
\N         MAGAZINE KM1721 AND KM 1725
\N         - SEE  WIRING  DIAGRAM PARTS
\N         17, 18
\F
37 TOOL NOT UNCLAMPED
\NCAUSE:   WHEN  PICKING  UP  THE  TOOL
\N         CLAMPING IS NOT RELEASED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - RELEASE THE  TOOL CLAMPING
\N         DEVICE
\N         - CHECK   THE   SWITCHES  OF
\N         CLAMPING/UNCLAMPING  OF  THE
\N         SPINDLE    SQ0908,   SQ0910,
\N         SQ0912
\N         - SEE  WIRING  DIAGRAM PARTS
\N         9, 18
\F
38 NO TOOL IN MAGAZINE
\NCAUSE:   WHEN PICKING UP  THE TOOL IT
\N         IS NOT IN THE TOOL MAGAZINE
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - PUT THE TOOL INTO THE TOOL
\N         MAGAZINE
\N         - CHECK THE PART PROGRAM
\N         - CHECK THE FILLING OF TOOLS
\N         IN THE TOOL MAGAZINE
\N         - CHECK  THE  TOOL  TRACKING
\N         PROBE IN THE TOOL 6. 11 - 16
\N         MAGAZINE SQ1821
\N         - SEE WIRING DIAGRAM PART 18
\F
39 MAGAZINE NOT IN INITIAL POSITION
\NCAUSE:   WHEN POSITIONING  Z AXIS FOR
\N         TOOL MAGAZINE  SHIFTING OUT,
\N         THE TOOL MAGAZINE  IS NOT IN
\N         ITS INITIAL POSITION
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - PLACE  THE  TOOL  MAGAZINE
\N         INTO ITS INITIAL POSITION
\N         - CHECK  THE  TOOL  MAGAZINE
\N         SWITCHES SQ1815  I26, SQ1818
\N         I27
\N         - SEE WIRING DIAGRAM PART 18
\F
40  X DRIVE THERMISTOR PROTECTION
\NCAUSE:   OVERHEATED MOTOR OF THE AXIS
\N         X
\NEFFECT:  AFTER  STOPPING  OF  ALL THE
\N         AXIS THE  PROCESSING OF PART
\N         PROGRAM    IS    INTERRUPTED
\N         NC-STOP
\NREMOVAL: - ADAPT  PART   PROGRAM,  SO
\N         THAT THE MOTOR IS NOT LOADED
\N         EXCEEDINGLY
\N         - CHECK THE INPUT  - IT MUST
\N         BE I20=1
\N         - LET THE MOTOR COOL DOWN
\N         - SEE WIRING DIAGRAM PART 12
\F
41  Y DRIVE THERMISTOR PROTECTION
\NCAUSE:   OVERHEATED MOTOR OF THE AXIS
\N         Y
\NEFFECT:  AFTER  STOPPING  OF  ALL THE
\N         AXIS THE  PROCESSING OF PART
\N         PROGRAM    IS    INTERRUPTED
\N         NC-STOP
\NREMOVAL: - ADAPT  PART   PROGRAM,  SO
\N         THAT THE MOTOR IS NOT LOADED
\N         EXCEEDINGLY
\N         - CHECK THE INPUT  - IT MUST
\N         BE I21=1
\N         - LET THE MOTOR COOL DOWN
\N         - SEE WIRING DIAGRAM PART 12
\F
42  Z DRIVE THERMISTOR PROTECTION
\NCAUSE:   OVERHEATED MOTOR OF THE AXIS
\N         Z
\NEFFECT:  AFTER  STOP OF  ALL THE AXIS
\N         THE   PROCESSING   OF   PART
\N         PROGRAM    IS    INTERRUPTED
\N         - NC-STOP
\NREMOVAL: - ADAPT  PART   PROGRAM,  SO
\N         THAT THE MOTOR IS NOT LOADED
\N         EXCEEDINGLY
\N         - CHECK THE INPUT  - IT MUST
\N         BE I22=1
\N         - LET THE MOTOR COOL DOWN
\N         - SEE WIRING DIAGRAM PART 13
\F
43  A DRIVE THERMISTOR PROTECTION
\NCAUSE:   OVERHEATED MOTOR OF THE AXIS
\N         A
\NEFFECT:  AFTER  STOP OF  ALL THE AXIS
\N         THE   PROCESSING   OF   PART
\N         PROGRAM    IS    INTERRUPTED
\N         - NC-STOP
\NREMOVAL: - ADAPT  PART   PROGRAM,  SO
\N         THAT THE MOTOR IS NOT LOADED
\N         EXCEEDINGLY
\N         - CHECK THE INPUT  - IT MUST
\N         BE I143=1
\N         - LET THE MOTOR COOL DOWN
\N         - SEE WIRING DIAGRAM PART 20
\F
45 TOUCH PROBE POSITION FAILURE
\NCAUSE:   AT  REQUEST   FOR  MEASURING
\N         PROBE  TURNING,  THE WORKING
\N         SPACE    GUARD    HAS   BEEN
\N         UNLOCKED  OR  THE  PROBE HAS
\N         BEEN     OUTSIDE    POSITION
\N         (REPORT 53,63)
\NEFFECT:  THE BREAKING UP OF THE PROBE
\N         TURNING
\NREMOVAL: - IT IS  NECESSARY TO REPEAT
\N         THE    COMPLETE    MEASURING
\N         PROCESS FROM THE BEGINNING
\N         - PRIOR  TO  PROBE  TURNING,
\N         THE WORKING  SPACE GUARD HAS
\N         TO BE CLOSED  AND LOCKED AND
\N         THE   PROBE   MUST   BE   IN
\N         POSITION
\F
46 MAGAZINE NOT ROTATING
\NCAUSE:   MOTOR  OF  ROTATION  OF  THE
\N         TOOL    MAGAZINE    IS   NOT
\N         ROTATING
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK  THE  STATE  OF  THE
\N         SWITCH SQ1809  I25, THE TOOL
\N         MAGAZINE  IN   THE  POSITION
\N         I25=1
\N         - CHECK  THE  CONTACTORS  OF
\N         THE  MOTOR  FOR  ROTATION OF
\N         THE TOOL MAGAZINE KM1721 AND
\N         KM 1725
\N         - SEE  WIRING  DIAGRAM PARTS
\N         17, 18
\F
47 MAGAZINE IN INTERMEDIATE POSITION
\NCAUSE:   THE TOOL MAGAZINE  IS NOT IN
\N         ONE  OF  ITS  END  POSITIONS
\N         DURING ITS ROTATION
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - DISPLACE THE TOOL MAGAZINE
\N         INTO   ONE    OF   THE   END
\N         POSITIONS
\N       - CHECK  THE  TOOL  MAGAZINE
\N         SWITCH.SQ1815 I26,SQ1818 I27
\N       - CHECK   THE   FUNCTION  OF
\N         PNEUMATIC    VALVES   Y1833,
\N         Y1836, Y1839 (021,22,23)
\N       - SEE WIRING DIAGR.PARTS 17,18
\F
48 MAGAZINE POSITION NOT FOUND
\NCAUSE:   REQUESTED  POSITION  OF  THE
\N         TOOL  MAGAZINE HAS  NOT BEEN
\N         FOUND
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK  THE  STATE  OF  THE
\N         SWITCH   SQ1809   I25,  TOOL
\N         MAGAZINE IN POSITION - I25=1
\N       - CHECK  THE  STATE  OF  THE
\N         SWITCH   SQ1806   I24,  TOOL
\N         MAGAZINE     IN    REFERENCE
\N                              - I24=1
\N       - CHECK  THE  CONTACTORS  OF
\N         MOTOR  ROTATION OF  THE TOOL
\N         MAGAZINE KM1721 AND KM1725
\N       - SEE WIRING DIAGR.PARTS 17,18
\F
49  MAGAZINE NOT STOP IN POSITION
\NCAUSE:   CAM  OF  THE  TOOL  MAGAZINE
\N         ROTATION DID  NOT STOPPED IN
\N         POSITION AFTER THE MOTOR WAS
\N         SWITCHED OFF
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - CHECK THE  STATE OF SQ1809
\N         I25 SWITCH, TOOL MAGAZINE IN
\N         POSITION - I25=1
\N         - CHECK  THE  CONTACTORS  OF
\N         MOTOR  ROTATION OF  THE TOOL
\N         MAGAZINE KM1721 AND KM1725
\N         - SEE  WIRING  DIAGRAM PARTS
\N         17, 18
\F
50 MAGAZINE POSITION >20
\NCAUSE:   REQUIRED  POSITION   OF  THE
\N         TOOL MAGAZINE IS  OUT OF THE
\N         LIMITS <1,20>
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - IF   PMAG=0,   SEARCH  FOR
\N         REFERENCE  POSITION  OF  THE
\N         MAGAZINE        P:MAG=<1,20>
\N         MANUALLY
\N         - ERROR IN PLC PROGRAM
\N         - CONSULT  THE  DEFECT  WITH
\N         THE   MANUFACTURER   OF  THE
\N         MACHINE
\F
51 TOOL NOT CLAMPED
\NCAUSE:   THE   TOOL   WAS   UNCLAMPED
\N         DURING THE SPINDLE ROTATION
\NEFFECT:  SPEED AND FEED BLOCKING
\NREMOVAL: - SET THE MANUAL MODE
\N  - CLAMP THE TOOL
\N  - IF P.SPN=0,GIVE BACK TOOL IN MAG.
\N  - TAKE OUT TOOL FROM TOOL MAGAZINE
\N  - SET MACHINE CONDITIONS WHICH WERE
\N    ACTIVE  BEFORE   ERROR   ARISING
\N    (E.G.SPEED, COOLING START)
\N  - SWITCH TO AUTOMATIC MODE
\N  - PRESS THE  NC-START BUTTON  AND
\N    CONTINUE IN PART PROGRAM
\N  - CHECK THE SPINDLE CLAMPING-UNCL.
\N    SWIT. SQ:0908,0910,0912(I14,15,16)
\N  - SEE WIRING DIAGRAM 9, 18
\F
52 UNKNOWN FUNCTION "M"
\NCAUSE:   THE UNKNOWN FUNCTION "M" WAS
\N         PROGRAMMED
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL: - PROGRAM    ONLY    ALLOWED
\N         FUNCTIONS M
\N         - CHANGE PART PROGRAM
\F
53  GUARD OPEN
\NCAUSE:THE GUARD OF WORKING SPACE HAS
\N   BEEN OPENED DURING SPIND. ROTATION
\N   OR BEING IN THE FEEDBACK
\NEFFECT:   SPEED AND FEED BLOCKING
\NREMOVAL:-CLOSE THE WORK. SPACE GUARD
\N - PRESS THE NC-START BUTTON (REPORT
\N   CANNOT BE CLEARED BY BUTTON CE !!)
\N   IF THE MEASUR. PROBE IS CONNECTED,
\N   THE REPORT DISAPPEARS ITSELF AFTER
\N   GUARD LOCKING
\N - CHECK  THE  WORKING  SPACE LOCKING
\N   SQ0605,SQ0607,SB0610 ELECTROMAGNET
\N   Y0638 (08,I8,I9)
\N - SEE WIRING DIAGRAM PART 6
\F
54 TOOL DATA ERROR
\NCAUSE:   DISCREPANCY   BETWEEN  P.SPN
\N     VALUE  AND  PRESENCE  OR ABSENCE
\N     OF THE  TOOL IN THE SPINDLE
\NEFFECT:  INTERRUPTION  OF  CHANGE  OF
\N         THE TOOL - NC-STOP
\NREMOVAL: - IT  IS  NECESSARY  TO GIVE
\N     THE TOOL DATA IN THE SPINDLE  IN
\N     ACCORDANCE WITH THE VALUE P.SPN
\N   - IT IS NECESSARY TO PUT THE COR-
\N     RESPONDING  TOOL IN THE SPINDLE
\N     OR TO  GIVE  BACK THE TOOL FROM
\N     THE  SPINDLE INTO MAGAZINE
\N   - CHECK FUNCTION OF THE SWITCHES
\N     OF TOOL CLAMPING/UNCLAMPING
\N     SQ0908,SQ0910,SQ0912 (I14,15,16)
\N   - SEE  WIRING  DIAGRAM PARTS  9,18
\F
55 DATA ERROR - TOOL IN SPINDLE
\NCAUSE:   WHEN PUTTING THE TOOL IN THE
\N         MAGAZINE, P.SPN=0, BUT THERE
\N         IS A TOOL IN THE SPINDLE
\NEFFECT:  INTERRUPTION OF  TOOL CHANGE
\N         - NC-STOP
\NREMOVAL: - IT  IS  NECESSARY  TO GIVE
\N     THE TOOL DATA IN THE SPINDLE  IN
\N     ACCORDANCE WITH THE VALUE P.SPN
\N   - TAKE  OUT  THE TOOL FROM SPINDLE
\N   - START  THE   PART  PROGRAM AGAIN
\N   - CHECK FUNCTION OF THE SWITCHES
\N     OF TOOL CLAMPING/UNCLAMPING
\N     SQ0908,SQ0910,SQ0912 (I14,15,16)
\N   - SEE  WIRING  DIAGRAM PARTS 9,18
\F
56 REMOVE TOOL FROM SPINDLE
\NCAUSE:   INFORMATIVE    REPORT    FOR
\N         OPERATOR THAT HE SHOULD TAKE
\N         OUT  THE  MANUALLY  INSERTED
\N         TOOL   FROM   SPINDLE.   THE
\N         REPORT APPEARS AFTER COMMAND
\N         TOOL  CALL  0,  M06  -  TOOL
\N         GIVING BACK INTO MAGAZINE
\NEFFECT:  NC-STOP  -  INTERRUPTION  OF
\N         PROCESSING THE PART PROGRAM
\NREMOVAL:- TAKE   OUT   THE   MANUALLY
\N         INSERTED TOOL FROM SPINDLE
\F
57 NOT CLAMPED
\NCAUSE:-DURING TOOL MAG.SHIFT.INTO ITS
\N  INIT.POS.(HELP#02)IT IS NOT CLAMPED
\N -PRIOR TO TOOL PICK UP FROM THE TOOL
\N  MAGAZINE (HELP #010),IT NOT CLAMPED
\N -WHEN PUTTING THE TOOL INTO MAGAZI-
\N  NE, IT IS NOT CLAMPED
\NEFFECT:  NC-STOP,  THE  REQUIRED
\N  FUNCTION WILL NOT BE EXECUTED
\NREMOVAL:-CLAMP BY PRESSING THE BUTTON
\N  SB0906 ON THE MACHINE CONTROL PANEL
\N -CHECK THE FUNCTION OF THE SWITCHES
\N  FOR TOOL CLAMPING-UNCLAMPING SQ0908
\N  SQ0910, SQ0912 (I14,15,16)
\N -SYMBOL OF CLAMPING HAS TO BE INDI-
\N  CATED ON THE SCREEN
\N -SEE  WIRING  DIAGRAM  PART 9,18
